© 2026 PT Sinergi Manufaktur. System v7.0 Final

GARIST

OEE Intelligence
Plant OEE & Manufacturing
POE (Plant Efficiency)
86.5
%
+2.1%Target 85%
Availability
88.2
%
-1.5% Micro-stops
Performance
94.0
%
Optimal Speed
Quality (Yield)
99.1
%
140 Scrap Items
MTBF
142 Hrs
Mean Time Between Failures
MTTR
45 Mins
Mean Time To Repair
Productivity
91.5 %
Overall Man-Machine Output
NOF
8.2 Hrs
Net Operating Factor
NMS
110 U/m
Net Manufacturing Speed

OEE Line Process Realtime

● Live Updating
Assembly Line A
Running
89%
Avail90%
Perf98%
Qual99%
Output: 1,450 / 2,000 units
CNC Area B
Setup
74%
Avail75%
Perf90%
Qual98%
Output: 420 / 600 units
Packaging Line C
Down
45%
Avail48%
Perf80%
Qual99%
Issue: Conveyor Motor Jam

Machine Realtime Topology (By Area)

Machine ID & Name Area / Line Status OEE % A / P / Q Split Active Product SKU Timeline (Last 8h)
MCH-001 (Assembly Rob A) Area A Running 92%95 / 98 / 99 PRD-ALPHA-V2
MCH-004 (CNC Axis-M 01) Area B Setup 76%78 / 95 / 98 PRD-GEAR-B
MCH-009 (Wrapper Auto 1) Area C Jammed 45%48 / 80 / 99 PRD-BOX-C
Product Genealogy & Traceability

Product Identity

SN-99823100
Product NameWidget Alpha V2
SKU CodePRD-ALPHA-V2
Work OrderWO-2026-091
Production Date19 Feb 2026
Final QC Status PASSED

Production Journey (Track & Trace)

1. Material Infeed08:15:02
Lot: MAT-PLST-0992 | Supplier: Global Plastindo
2. Machining Process08:18:30
Machine: MCH-004 | Opr: Sistem Otomatis
3. Assembly08:20:45
Machine: MCH-001 | Cycle: 12.1s | Opr: Budi S.
4. Vision QC Check08:21:10
Camera: QC-Cam-01 | Match 99.8% Tolerance

Assembled Bill of Materials (BOM)

Part NoDescriptionBatch/Lot
P-101Housing BaseLOT-A99
P-105Main GearLOT-B12
P-202Sensor ChipLOT-X01
C-001Screw Pack (x4)N/A
Advanced Analytics & Efficiency Losses

OEE Loss Waterfall (Efficiency Bridge)

100%75%50%25%0%
100%
Planned Time
-15%
Downtime Loss
85%
Net Operating Time
-10%
Speed Loss
75%
Net Run Time
-5%
Quality Loss
70%
Final OEE

OEE by Shift (Today)

100%75%50%25%0%
Shift 1
OEE: 82%
Shift 2
OEE: 65% (Downtime High)
Shift 3
OEE: 88% (Best)

Defect & Scrap Pareto Analysis

Defect CategoryOccurrence% of Total ScrapCumulative %Est. Cost Impact (IDR)
1. Dimension Out-of-Spec1,240
45.0%Rp 12.400.000
2. Surface Scratches850
75.0%Rp 8.500.000
3. Assembly Misalignment420
90.0%Rp 4.200.000
4. Others / Unknown276
100.0%Rp 2.760.000
Quality SPC (Statistical Process Control)
Cp (Capability)
1.45
Process Potential > 1.33 (Good)
Cpk (Index)
1.12
Mean Shift Detected
Sigma Level
4.2 σ
World Class Target: 6.0
DPMO
3,400
Defects Per Million Opportunities

X-Bar Chart (Sample Mean)

UCL: 15.05 CL: 15.00 LCL: 14.95
15.1015.0515.0014.9514.90
S1S2S3S4S5S6S7S8S9S10
S1: 14.99
S2: 15.02
S3: 14.98
S4: 15.01
S5: 15.03
S6: 15.035
S7: 15.045
S8: 15.07 (Violation!)
S9: 15.02
S10: 15.01

Inspection Log Entry

Manually log measurements for Subgroup S11. Parameter: Pin Diameter.

Mean: 0.00

Out of Control Events (Nelson Rules Violation)

TimeSubgroupRule ViolatedDescriptionStatusAction
09:45 AM S8 Rule 1 1 point is more than 3 standard deviations from the mean (Above UCL). Unresolved
08:10 AM S7 Rule 3 6 (or more) points in a row are continually increasing (Trend detected). Investigated
AI Predictive Maintenance & Machine Learning
Core Syncing

Vibration & Temperature Anomaly Detection

4g2g0g-2g-4g
Anomaly Spike (Bearing Risk)

AI Copilot

Spindle bearing on CNC Axis-M 01 is showing abnormal high-frequency vibration. Deviation matches historical failure profile. Confidence: 94%.
What is the estimated time to failure?
Remaining Useful Life (RUL) is approx 12 Hours. Recommend scheduling replacement on 3rd Shift to prevent unplanned downtime.

Component Failure Probability Matrix

Machine ComponentSensor Data PointsAI Anomaly ScoreRemaining Useful Life (RUL)Recommended Action
CNC M-01: Spindle Bearing Vib: 4.2g | Temp: 85°C 94% (Critical)
12 Hrs
Robot A: Joint 2 Servo Motor Curr: 15A | Temp: 60°C 65% (Warning)
5 Days
Conveyor: Main Drive Motor Vib: 0.5g | Temp: 40°C 12% (Normal)
45 Days+
 No action needed
IIoT Edge Connectivity Ecosystem
Active Payload: 4.8 MB/s
Online

GARIST Core Edge

Central MQTT Broker (Cloud Sync)

CPU 24%Mem 1.2GBPing 12ms
Syncing

Siemens S7-1500

OPC-UA | Line A Master

Poll 100msTags 450Loss 0%
Idle

Cognex Vision Node

GigE Vision | QC Station 1

FPS 0Temp 42°CConn TCP
Timeout

Vibration Sensor M1

BLE / LoRaWAN | Spindle CNC

Bat 12%Last 15m ago
Enterprise Configuration
Plant Setup
Master Data
Integrations
Administration

General Preferences

Auto-Refresh Dashboards
Realtime UI update via WebSockets

Shift Schedules Configuration

Shift NameStart TimeEnd TimeBreak (Mins)Action
Shift 1 (Morning)08:0016:0060

Master Assets

Asset management and mapping configuration.

Master Product (SKU)

Product standards for Performance OEE calculation.

Downtime Codes

Standardized downtime reasons.

IIoT Protocol Configuration

ERP Integration

API Hooks for SAP/Oracle MES Sync.

User Management

Manage roles and permissions.

Security & Data Retention